How to maintain the sustainable, green and high-quality development of glass containers? To answer this question, we must first interpret the industry plan in depth, in order to better grasp the foothold of strategic design, the key points of policy orientation, the focus of industrial development and the breakthrough points of reform and innovation, in order to be based on reality, look to the future, Maintain sustainable, green and high-quality development of the industry.
In the “13th Five-Year Plan for the Packaging Industry”, it is proposed to focus on the development of green packaging, safe packaging, and intelligent packaging, vigorously advocate moderate packaging, and further promote general packaging for military and civilian use. .
The production process of glass containers runs through the words “stable and uniform”.
The first step in the production of glass containers is to control variable factors and maintain production stability. How can we maintain stability?
It is to change the factors that exist in the process, 1, material 2, equipment 3, personnel. Effective control of these variables.
With the development of technology, our control of these variable factors should also develop from the conventional control method to the direction of intelligence and information.
The effect of the information system mentioned in “Made in China 2025″ is to connect the equipment of each process in an efficient and orderly manner, that is, the production process is intelligent, and the informatization level of the packaging industry is vigorously improved, so that it can play a greater role. Productivity. Specifically, to do the following three aspects:
⑴ information management
The goal of an information system is to collect data from every piece of equipment in the production line. When the yield is low, we need to confirm where the product is lost, when it is lost, and for what reason. Through the analysis of the data system, a guiding document is formed to realize how to improve the production efficiency.
(2) Realize the traceability of the industrial chain
Product traceability system, by engraving a unique QR code for each bottle by laser at the hot end during the glass bottle forming stage. This is the unique code of the glass bottle during the entire service life, which can realize the traceability of food packaging products, and can grasp the cycle number and service life of the product.
(3) Realize big data analysis to guide production
On the production line, by connecting existing equipment modules, adding intelligent sensing systems in each link, collecting thousands of parameters, and modifying and adjusting these parameters to improve productivity.
How to develop in the direction of intelligence and informatization in the glass container industry. Below we select the speech delivered by senior engineer Du Wu of Daheng Image Vision Co., Ltd. at the meeting of our committee (the speech is mainly for the informatization quality control of products. It is not related to the quality control of raw materials, ingredients, kiln melting and other processes), I hope to help you in this regard.